Optical fiber patch cords are critical components in fiber optic communication systems. They are used to connect different devices, such as routers, switches, and servers, in the network. In this article, we will guide you through the step-by-step process of making optical fiber patch cords.

Materials Required

To make an optical fiber patch cord, a few basic materials are needed. These include:

• Optical fiber cable
• Fiber optic connector
• Polishing paper
• Fiber optic cleaver
• Fiber optic inspection microscope
• Adhesive
• Scissors

Step-by-Step Process

Step 1: Cutting the Optical Fiber

The first step is cutting the optical fiber to the required length. Use the fiber optic cleaver to cut the cable. Make sure to follow the manufacturer’s instructions for the cleaver to ensure precision.

Step 2: Stripping the Optical Fiber

The next step is stripping the optical fiber. The connector must be attached to the bare fiber. Use the scissors to strip the fiber’s protective coating, leaving the bare fiber about an inch long.

Step 3: Cleaning the Optical Fiber

After stripping the fiber, clean the bare fiber using a lint-free cleaning cloth. This step is crucial, as any dirt or oil residue will affect the quality of the connection.

Step 4: Polishing the Optical Fiber

Polishing the optical fiber is the next step. Use the polishing paper to polish the bare fiber. The polishing process helps to ensure that the fiber end is smooth and free of any defects that could affect the signal transmission.

Step 5: Attaching the Connector

The final step is attaching the connector to the optical fiber. Carefully align the fiber with the connector, making sure that the fiber is centered with the connector’s ferrule. Use adhesive to attach the fiber to the connector.

Conclusion

Making optical fiber patch cords requires specialized equipment and expertise. However, by following the steps listed above, you can create a reliable connection that ensures optimal signal transmission. The process of making the optical fiber patch cord requires attention to detail. It is important to follow the manufacturer’s instructions to ensure that the connection is precise and secure.