Control de calidad

Comprehensive Fiber Optic Reliability Testing

Overview of Rayoptic fiber optic testing laboratory with inspection workstations and environmental test chamber

Rayoptic’s in-house laboratory can perform the complete Telcordia GR-326-Core test program for applicable fiber optic connector platforms.

Our testing capability includes ferrule endface geometry inspection, thermal aging, thermal cycling, humidity aging, humidity/condensation cycling, dry-out and post-condensation thermal cycling, vibration, flex, twist, proof testing, transmission with applied load, impact, durability, connector installation, and end-of-test optical and mechanical evaluation.

We can also perform selected test requirements aligned with Telcordia GR-3120-Core and GR-771-Core, including proof testing, water immersion testing, temperature cycling, humidity aging, and 85°C/85% RH environmental testing.

These tests help verify optical performance, mechanical reliability, sealing performance, and long-term environmental durability before shipment.

1. 353ND Epoxy Fill Inspection for Fiber Optic Ferrules

After the 353ND epoxy has cured, Rayoptic inspects 10% of production samples to verify epoxy fill quality in the ferrule.

Each sample is checked to confirm that the ferrule is fully filled, the optical fiber is securely embedded in the epoxy, and no voids or air bubbles are present.

virola rellena de epoxi 353

2. 100% Optical Performance Testing: Insertion Loss and Return Loss

All single-mode and multimode fiber optic connectors manufactured by Rayoptic undergo 100% insertion loss (IL) and return loss (RL) testing.

Measurements are verified against the applicable product specifications and the acceptance criteria shown in the table below.

PRUEBA RAYOPTIC IL Y RL
Pulidor de virolasMonomodoMultimodoEstándar
APCUPCPC
Pérdida de inserción (dB)TípicoMax.TípicoMax.0.2IEC 61300-3-4 método B
0.20.30.150.3
0.150.20.150.2NAGR-326-Core Número 4
Pérdida de retorno (dB)>60>50NAIEC 61300-3-6 método 1
>65>55NAGR-326-Core Número 4

3. 100% Ferrule Endface Inspection and Cleaning

All single-mode and multimode fiber optic connectors manufactured by Rayoptic undergo 100% inspection and cleaning of the polished ferrule endface before shipment.

Inspection is performed at 200× and 400× magnification to verify that each endface meets the applicable cleanliness, scratch, defect, and acceptance criteria shown in the table below.

Comprobación del extremo de la virola
Zona

Regiones(µm)

Monomodo

Regiones(µm)

Multimodo

ArañazosDefectosEstándar
A:Núcleo0-250-65NingunoNingunoIEC 61300-3-35
B:Revestimiento25-12065-120NingunoNinguno
C:Adhesivo120-130120-130NingunoNinguno
D:Contacto130-250130-250NingunoNinguno
      

4. Ferrule Endface Geometry Inspection

Rayoptic provides single-mode fiber optic connectors with a standard 3D endface geometry pass rate of ≥85%.

For applications with more demanding performance requirements, higher pass-rate options of 90% or 100% are available upon request. Ferrule endface geometry is evaluated in accordance with the applicable IEC 61755 and Telcordia GR-326-Core requirements shown in the table below.

Prueba 3D rayoptic
Parametros

APC

IEC61755-3-2 GR-326-Core

UPC

IEC61755-3-1 GR-326-Core

Radio de curvatura (mm)5 a 12 años10 a 25
Socavación y protrusión de la fibra (nm)de -100 a +100de -100 a +100
Desplazamiento del vértice (µm)0 a 500 a 50
Ángulo Error(°)8±0.3/
Error de tecla(°)Min -0.5 Max. +0.5/

5.Mechanical Performance: Proof Test

Rayoptic engineers perform straight-pull and 90° side-pull tests on optical fiber connectors in accordance with ANSI/ASQ Z1.4, General Inspection Level I. A zero-acceptance sampling plan is applied: Ac = 0 and Re = 1. These tests help ensure that the connectors deliver reliable mechanical performance and maintain their functionality during installation.

Técnico de Rayoptic realizando pruebas de resistencia a la tracción en cable plano OptiTap y Fast-Connect (bayoneta SC/APC) utilizando un probador de tracción junto con un medidor de pérdidas de inserción/retorno.
ParámetrosConector reforzado  CondicionesEstándarRequisito
Tirón recto

SC FC LC ST MPO etc. (Cable montado de 1,6-2,0-3,0 mm)

Magnitud de la fuerza: 68N  

Velocidad: 5N/S

Punto de aplicación : 0,5 m del extremo del conector

Duración: 300s

IEC 61300-2-6

GR-326-Core Edición 4 4.4.3.4

IL<0,3 dB

RL>50dB(UPC) ,>60dB (APC),

Tracción lateral de 90

Magnitud de la fuerza: 34N  

Velocidad: 5N/S

Punto de aplicación : 0,5 m del extremo del conector

Duración: 300s

IEC 61300-2-42

GR-326-Core Edición 4 4.4.3.4

ParámetrosConector reforzado  CondicionesEstándarRequisito
Tirón recto

Conector reforzado con servicio OSP

Magnitud de la fuerza: 450N  

Velocidad: 5N/S

Punto de aplicación : 0,5 m del extremo del conector

Duración: 300s

IEC 61300-2-6

GR-3120-Core 

IL<0,3 dB

RL>50dB(UPC) ,>60dB (APC),

Tracción lateral de 90

Magnitud de la fuerza: 67N  

Velocidad: 5N/S

Punto de aplicación : 0,5 m del extremo del conector

Duración: 300s

IEC 61300-2-42

GR-3120-Core 

6. Rendimiento térmico

In accordance with our control plan, thermal aging and thermal cycling tests are conducted quarterly. These tests evaluate the reliability of connector assemblies and simulate the thermal stresses they may encounter during transportation and in-service operation.

prueba de envejecimiento térmico y ciclo rayoptic
PruebaCondicionesEstándarRequisito
Prueba de envejecimiento térmico

Temperatura: 85℃ (185°F)

Humedad: 85% RH

Duración: 168 horas (7 días)

GR-326-Core Edición 4 4.4.2.1

IL<0,3 dB

RL>50dB(UPC) ,>60dB (APC),

Prueba de ciclo térmico

Temperatura: Ciclo -40℃ a +75℃

Humedad: No controlada

Duración: 21 ciclos, 168 horas (7 días)

IEC 61300-2-22

GR-326-Core Edición 4 4.4.2.2

7.Ingress Protection: IP68 Air-Tightness Test

For fiber-optic connectivity products used in outside plant (OSP) and other harsh environments, including hardened connectors, optical H connectors, MSTs, NAP boxes, CTO boxes, and fiber access terminals (FATs), Rayoptic performs 100% air-tightness testing in accordance with IEC 61300-2-38.
Our products are designed to meet the appropriate ingress-protection requirements for their intended installation environment, including IP67 or IP68 ratings for aerial, pole-mounted, wall-mounted, pedestal, and handhole applications.

prueba de estanqueidad ip67 ip68 rayoptic

8. Resistencia al agua

Pre-connectorized MSTs and OptiTap flat drop cables are often installed in manholes, handholes, and vaults during FTTH deployments. To verify their sealing performance, Rayoptic conducts water-immersion testing that simulates prolonged submersion in these demanding field environments.
Our pre-terminated terminals and drop cable assemblies are evaluated against applicable water-resistance requirements in Telcordia GR-771 and GR-3120. Only products that pass our verification process are approved for shipment.

Técnico de Rayoptic midiendo las pérdidas de inserción y retorno en un cable de caída plana preconectorizado MST y OptiTap tras una prueba de inmersión en agua de 7 días y 1,5 m de profundidad en un tanque cilíndrico.

Gestión de la calidad
Certificación del sistema

Rayoptic ISO 9001:2015 Quality Management System Certificate
logotipo rayoptic comm
* Respetamos su privacidad. Al enviarnos su información de contacto, nos comprometemos a ponernos en contacto con usted únicamente de acuerdo con nuestra política de privacidad. Política de privacidad.
TIPO A BUSCAR